3D render of a hexagonal graphene lattice with blue and pink metallic spheres and connecting rods

Graphene Composites

Developing a ballistic and stab protective composite structure

3D render of a hexagonal graphene lattice with blue and pink metallic spheres and connecting rods

Graphene Composites

Developing a ballistic and stab protective composite structure

3D render of a hexagonal graphene lattice with blue and pink metallic spheres and connecting rods

Graphene Composites

Developing a ballistic and stab protective composite structure

Supporting the development of GC Shield™

UK Based SME Graphene Composites (GC) has worked closely with CPI to accelerate the development of their novel product from early proof of concept through to pilot scale production.

Exploded 3D render of layered grey and teal armour panels marked GC, with a bullet approaching along a thin trajectory line on a black background
Exploded 3D render of layered grey and teal armour panels marked GC, with a bullet approaching along a thin trajectory line on a black background

The challenge

In 2016, Sandy Chen, CEO, saw significant potential in a Nano-material composite that combined the strong, light-weight and flexible natures of graphene and aerogel, and thus created Graphene Composites.

With potential applications in a variety of markets, GC sought to advance their innovative products from concept to final product with a trusted development partner. As a virtual company, GC required access to specialist facilities, technical expertise and advice regarding possible funding mechanisms.

Allow YouTube content?

This page contains content provided by YouTube. We ask for your permission before anything is loaded, as they may be using cookies and other technologies for tracking and advertising. You may want to read their cookie policy and privacy policy before accepting. To view this content, choose ‘Accept and continue’.

Following initial contact via CPI’s business development department, GC were introduced to the team at CPI, who demonstrated to CEO Sandy Chen that with our industry experts and specialist facilities, CPI were able to offer a full package of innovation support from invention to commercialisation.

To go from an idea to a proven, commercial product in less than two years is nothing less than extraordinary.

Sandy Chen, CEO

Sandy Chen, CEO

Graphene Composites

To go from an idea to a proven, commercial product in less than two years is nothing less than extraordinary.

Sandy Chen, CEO

Sandy Chen, CEO

Graphene Composites

How CPI helped

In 2016, GC signed a co-development agreement and work began to develop the first prototype of an impact resistant material which included materials characterisation for the optimal design of a ballistic and stab protective composite structure. This initial piece of work was conducted through a dedicated SME support Programme funded via European Regional Development Funds.

By early 2017, the first prototype of an impact resistant material was developed and CPI’s Principal Scientist, Steve Devine was seconded to GC to undertake another programme of work to model the enhanced properties and conduct a cycle of materials testing to achieve these properties.

By the end of 2017, a semi optimum structure had been achieved for stab-protection which complied with the predictive modelling and subsequently passed both the US National Institute of Justice Level II and UK Home Office PB1 Standards for ballistic protection, demonstrating that the GC Shield™ is capable of protecting against both knife and gun attacks.

Following the approval of the product against rigorous Industry standards, CPI has continued to support GC through the commercialisation phase of its product and will work closely with GC to help establish a new production facility in the North East.

Achievements

Inputs

  • Technical knowledge and expertise 

  • Facilities 

  • ERDF Investment 

  • Prototype development 

  • Scale-up 

  • Access to CPI’s extensive network 

Outputs

  • Pilot production of prototypes 

  • TRL progression from 1 to 8 

  • Collaboration with Industry and Academia 

  • Technology proven against industry standards 

  • CTO seconded from CPI 

Outcomes

  • Over £750k funding secured 

  • Secured US National Institute of Justice and UK Home Office standards for ballistic protection 

  • Patents pending 

  • First orders received 

  • Innovation in Materials Finalist at the Composites UK Industry Awards 

Close-up of soft cream-white knitted fabric with a small dark logo label
Close-up of soft cream-white knitted fabric with a small dark logo label
Researcher watching chemical reaction after adding test material into flask.

Explore our Sustainable materials capabilities

Share

Share

Contact us today to begin your innovation journey

Contact us today to begin your innovation journey

Contact us today to begin your innovation journey